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December 2022

Create Folded Coupon & ECL Labels on Your Existing Press Equipment

 

Telstar can turn your new or veteran label press into a custom converting line with our exclusive Single, Double and Triple Plow Fold units. Engineered to bolt inline to virtually any press, Telstar has mastered the design and engineering for this fast growing, needed process.

 

 

Telstar Single Plow Fold on a Mark Andy 4150

 

We employed our OnSite CadToGo Engineering system to get this Single Plow unit up and running quickly on the customer’s MA 4150 label press. 

 

Telstar’s Double Plow Fold Unit

Ready for shipping, this Double Plow Fold will bring new production capabilities, including booklet and ECL label production to our customer’s expanding business. The retrofit unit shown here features Steering and Creasing Nip capabilities.       

 

Telstar’s Exclusive Sliding Base Option Yields Instant Flexibility for Changing Production Demands

The Sliding Base option can be added to most Telstar Plow Folder installations. Our design allows the unit to slide away from the press path for jobs not requiring the feature. 

 

Telstar Turn-Bar Retrofits are Ideal Upgrades for Your New or Veteran Label Press

With our Loop-Over Turn Bar, you can create instantly redeemable coupons or place one web on top of another. The unit can be independently mounted or clamped into a press die station. Our system allows web printing of two prime labels side by side with one being de-laminated, looped over, and placed on top of the other within coupon tolerance.  Rotational adjustment plus our unique adjustable clamshell design for final placement of one web upon the other makes the Telstar Turnbar a valuable retrofit opportunity at an affordable price for any new or existing press.

Our Air-Assisted Half-Turn Bars offer an ideal way to introduce a second web to a printing or converting operation. The roll stand remains on the floor perpendicular to the press for ease of loading large diameter material. Units are designed to custom specs to match your specific process requirements.

With your Telstar Air-Assisted Turn-Bar Assembly the air bars can be the conventional style with air bleed holes, or the patented DMS “Web-On-Air” Whisper-Quiet bars shown here. The base mount features lateral adjustment of plus / minus .75 inches from the centered position. Bridge or rail mounts are custom designed, and units can also be engineered with large diameter air bars for turning heavy gauge stock.

SHIPPING NEWS

 

Rotary Screen plus Rail Kit

Telstar added a rail system to this Nilpeter press along with mobile carriages for the cold foil unit and a Telstar Rotary Screen Unit.  The Phoseon LED curing system cures shrink film on a chill drum.  Repeat lengths are from 12.00” to 25.25” and accepts screens from Gallus, Kocher-Beck, and Stork. 

 

Chill Roller Assembly

Telstar added a portable chiller unit and this chill roller assembly to control web temperature prior to die cutting.  

 

From All of Us at Telstar Engineering

Have A Happy & Healthy Holiday

and a Bright & Colorful New Year.

Contact Tom now to discuss your plans and goals!

 

Tom Kirtz

President & Chief Engineer

 

952-890-9440  -  tkirtz@telstareng.com

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TELSTAR ENGINEERING, INC. 

1656 East Cliff Road
Burnsville, MN 55337  

2025 

 

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